Manufacturing.
Intelligent operations, predictive maintenance, and OT/IT security for manufacturing—integrating ERP, MES, and plant-floor data.
Unplanned downtime, manual processes, and silos between IT and the plant floor. SUMāTO connects data and automates to produce better.
12 ways Manufacturing leverages our portfolio.
Assistant for operators on the line
Answers questions on procedure, parameters, and safety from the real documentation for each line, at the level of whoever is asking and from a terminal beside the machine. The knowledge of the experienced shift stops leaving with the person who retires or moves to another plant.
Visual quality inspection
Reviews parts in line and flags the defect, its type, and its position, with the image that supports it and the batch it belongs to. Inspection stops depending on how tired the shift is, and the record is there to answer a customer claim or to raise one with a supplier.
Purchasing and supply
Turns a material requirement into a request, approves it by value and approved supplier, and follows it through to receipt, warning when a lead time slips. Fewer stoppages caused by material nobody ordered in time, and fewer emergency purchases at three times the price.
Work orders and maintenance
Raises the order, assigns the technician by skill and shift, reserves the spare in the store, and closes the loop with a record of the work done. The equipment history builds itself, and it is what later allows a repair-or-replace decision to be made on figures.
Quality documentation and traceability
Gathers material certificates, process checks, and batch records, and keeps them attached to what was produced and to the customer it shipped to. Answering an audit or bounding a product recall goes from days of searching to a query lasting minutes.
Anticipating equipment failure
Detects the change in behaviour that precedes a breakdown — vibration, consumption, temperature, cycle time — and gives enough notice to intervene during planned downtime. The breakdown stops deciding when the line stops, and the weekend overtime goes with it.
Real plant efficiency
Measures availability, performance, and quality line by line and shift by shift, and shows where productive time is genuinely lost. It usually reveals that the big loss is not the visible breakdown but micro-stoppages and changeovers nobody was counting.
Real cost by product and batch
Allocates material, energy, labour, scrap, and rework down to product and batch level. It shows which references leave a margin and which are carried by the family average — precisely what standard costing stops seeing as soon as the mix changes.
Separating the plant from the office
Protects industrial control systems, governs who reaches them, from where, and with what permission, and watches the traffic between both worlds without slowing the operation. It is what stops an incident on the office network from halting production for days.
Drawings, specifications, and versions
Every technical document keeps its current version, its change history, and its approval, findable by what it contains. It ends the expensive problem of manufacturing a whole batch against a drawing that stopped being the approved one two revisions ago.
Support for distributors and customers
Order status, availability, technical documentation, warranties, and after-sales, handled on the channels the commercial network already uses. Anything needing judgment reaches the team with the case identified and the distributor's history and open orders already loaded.
Product technical support
Settles questions on installation, use, maintenance, and spare parts from the official documentation, for the end customer and for the installer on site. It reduces the calls that currently occupy engineering and prevents the returns caused by incorrect installation.
How we ensure results in Manufacturing.
Start with an assessment
Diagnose first and invest after: what is missing, what is urgent, and what it costs.
Build on what you already have
We work on your current systems, without replacing them.
Prioritize by impact
We rank the cases by what they save and by how easy they are to put in place.
Protected data, clear rules
Who can see what, a record of every access, and limits set from the start.
A person has the last word
Technology does the repetitive work; what needs judgment stays with your team.
Measure and improve
Indicators your committee reviews, so you can correct as you go.
The method we deliver with.
Diagnosis, strategy, execution, and resilience, applied to the context of your industry.
Diagnosis (Assessments)
We evaluate readiness, maturity, and risk before we begin — view assessments.
Strategy & Architecture
IT strategic planning and enterprise architecture with TOGAF — learn more.
Project execution
PMI, Scrum, and Design Thinking depending on the challenge — agile projects.
Resilience
Continuity and recovery with DRP and BCP — view continuity.
Experience that spans industries.
We have delivered across very different sectors—banking, government, healthcare, telco, retail, energy—and that cross-cutting learning accelerates each project and reduces its risk.
Mission-critical operations in LATAM
Experience in regulated, highly complex sectors.
The best technology for your case
We integrate our own software and our partners'; we do not tie you to one vendor.
We answer for the outcome
From strategy to 24/7 operations, a single firm is accountable.
AI, data, automation, and security
Capabilities that combine to fit what each industry needs.
What we learn in one sector serves another
What works in banking or telco accelerates healthcare, retail, or government.
Without replacing your systems
It protects your investment and reduces the risk of every project.
What Manufacturing typically asks.
How can video analytics improve plant safety and HSE?+
Does video analytics also help with quality control on the line?+
How does predictive maintenance work with data analytics?+
What repetitive tasks can I automate in operations and administration?+
How do I protect my industrial and operational technology (OT) systems?+
How do I ensure continuity and service to customers and distributors?+
How we solve for Manufacturing.
The capabilities with the most traction in this sector, and why.
Data & Analytics
plant efficiency, quality and product traceability.
Cloud
elastic capacity for plant systems, industrial IoT and production analytics.
Artificial Intelligence
predictive maintenance, vision-based quality control and line optimization.
Data & Analytics Maturity Assessment
The plant already generates the data; the problem is it rarely reaches the decision certified. The assessment measures quality, lineage and governance by domain, and delivers the remediation path.
Manufacturing, in depth.
- IoT: from physical operations to data — how to instrument the plant without rebuilding it.
- Big data in practice: from Hadoop to Spark — which technology solves which problem.
- Cloud computing: what it is and why it's no longer optional — the starting point, without the jargon.
Let's bring this to your Manufacturing operation.
Schedule a 90-minute assessment and we'll prioritize the highest-impact use cases for your organization.
Schedule an assessment (90 min) →